Enable your Productivity

Sticking to the same routine every day may feel safe, but it won’t drive improvement. Lay the foundation for smarter production, empowering better, data-driven decisions.

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Partnering for Success

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Struggling with Inefficiencies and Disconnected Systems?

Unlock the potential of your production with real-time insights, automated data collection, and seamless integration into your existing IT systems. Streamline operations and reduce standstills with standardized KPIs and intelligent tools that empower smarter, faster decision-making, helping you drive profitability and achieve greater operational efficiency.

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40% 

Higher OK Output

 

30% 

Lower Reject Rate

40% 

Faster Production Ramp-Up

Increase Productivity and OEE

Without a clear system, chaos prevails in production, leading to inefficiencies and stress.

Real-time data insights reduce reliance on manual troubleshooting, minimizing effort and supporting all levels of expertise, resulting in smooth operations, smarter decisions, and consistent output.

CONNECT: Achieve Seamless Communication

With standardized interfaces, ensure bidirectional communication between your systems. How much longer can you afford to let inefficiencies hold you back?

Eliminate Inefficiencies—Explore CONNECT

MONITOR: Keep an Eye on What Matters

Stay informed with real-time insights into your production processes. Are you fully aware of what's happening on your shopfloor?

Explore MONITOR for Real-Time Insights

OPTIMIZE: Reduce Losses, Improve Precision

Quickly identify and address losses, deviations, and production fluctuations. How fast can you respond to production challenges with your current tools?

Improve Stability—Explore OPTIMIZE

CONTROL: The Only HMI You Need

Take full command of your machine and production lines with a single, centralized user interface. Is your production ready for complete control? 

Complete Production—Explore CONTROL

Production delays, machine breakdowns, and overwhelming data make it hard to find the root cause.

We understand this frustration because we’ve faced it too. That’s why we’ve developed tools to eliminate the guesswork. With real-time insights, you can take control of your production, resolve issues faster, and make confident, data-driven decisions that drive real results.

Our customers no longer deal with:

performance inefficiencies, data visibility challenges, or the lack of actionable data, enabling smoother operations and better outcomes.

SuccessStory

No More Downtime: How STIWA Revolutionizes Your Production with Intelligent Real-time Solutions

Staying ahead of production challenges requires seamless integration between technology and human operators in today's fast-paced manufacturing…

SuccessStory

Gira: transparency is key

With ever larger and more complex production networks, transparency is an essential building block to achieve sustainable and efficient production…

SuccessStory

Maximum transparency and efficiency in quality assurance

By being able to record and analyze all relevant data at one glance, production processes become more transparent, efficient and consistent.

SuccessStory

AI at rework for 30% less error rate

Data driven solutions create maximum efficiency in the rework process. For Knorr-Bremse this is an essential quality control process at their plant on…

SuccessStory

STIWA optimizes rework at Knorr Bremse

What connects us? We let Knorr Bremse talk for themselves!

SuccessStory

Increase OEE - 10 percent are always possible!

Defective feeding material that leads to increased rejects, incorrectly set screwing processes, that block the workpiece carrier for a long time and…

SuccessStory

Stable production processes by means of STIWA analysis software

In order to increase the efficiency of one of its production machines, FESTO has set up an interdisciplinary team including the plant manufacturer,…

SuccessStory

Valeo: Performant production start-up by means of STIWA analysis software

To increase efficiency of its machines, Valeo Wischersysteme GmbH relies on software know-how made by STIWA: The analysis tool is called AMS…

SuccessStory

Efficiency increase of Festo production via STIWA Manufacturing Software

To optimize their production processes and increase machine efficiency significantly, Festo AG capitalizes on Manufacturing Software from STIWA.

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What Sets STIWA Software Apart?

Developed by manufacturers with decades of hands-on production experience, this adaptable and scalable software delivers transparency, reduces costs, and supports global standardization, all while maintaining high product quality. Built by experts who truly understand your industry challenges, ensuring it adapts to your needs at any stage.

STIWA Shopfloor Software goes beyond traditional MES solutions by working directly at the machine and control level. It can read PLC data in real time without requiring middleware. This deep integration ensures high-quality data acquisition without delays, making it ideal for analysis and optimization.

Advantage: Customers get a detailed and real-time data foundation, enabling precise production control, error analysis, and process improvements.

STIWA doesn't just focus on visualizing production data; it leverages Artificial Intelligence (AI) and Machine Learning to provide deep insights. The software automatically detects anomalies, bottlenecks, and optimization opportunities, offering actionable recommendations.

Example: AI can predict machine failures, reduce rework defect rates by up to 30%, and adaptively optimize processes.

Advantage: Customers can increase productivity, minimize downtime, and reduce costs through data-driven optimization.

The software is highly flexible and can be integrated into existing production lines (Brown-Field) as well as new, highly connected manufacturing setups (Green-Field). Its modular architecture allows seamless connection to ERP, MES, CAQ, or machine control systems.

Example: Older machines without modern IT interfaces can be integrated via retrofit solutions or IoT adapters, while highly automated systems communicate natively with the software.

Advantage: Companies can digitize step by step without large investments in new machinery while benefiting from modern analysis and optimization tools.

STIWA Shopfloor Software is modular in design, allowing it to adapt to different company sizes and requirements—from single machines to complex, globally connected production networks. Companies can start with selected modules and gradually expand the solution without the need to replace the entire system.

Example: A customer can initially implement real-time monitoring and later add AI-driven optimization or predictive maintenance without requiring a system overhaul.

Advantage: The software grows with business needs, ensuring investment security and keeping companies technologically up to date with continuous advancements.

Current News / Events

Shopfloor

Smarter Together: STIWA and Dataciders PASO Form Business Partnership

STIWA and Dataciders PASO have formed a business partnership to help manufacturers unlock the full potential of digitalization. Combining strengths in…

Shopfloor

New Partnerships And New Possibilities

Expanding what’s possible in manufacturing. With Brose, we’re advancing MES, linking brownfield and greenfield sites. With Dataciders PASO, we’re…

Shopfloor

Brose and STIWA Launch Strategic Partnership in the Field of MES

Brose and STIWA are expanding their MES partnership—enabling seamless integration, maximum flexibility, and true future readiness. What does that mean…

Shopfloor

New Training Opportunities from STIWA Shopfloor Software

Are you ready to boost your production efficiency? STIWA Shopfloor Software is offering two essential training programs to help your team fully…

Shopfloor

STIWA at SPS 2024: Efficiency and Innovation for Production

After a successful first appearance last year, STIWA Software will again be represented at this year’s SPS in Nuremberg, showcasing its latest…

Shopfloor

STIWA Software at the all about automation in Straubing, Germany

STIWA Software participates for the first time at the all about automation in Straubing, Germany, from June 26th to 27th. With our solutions in the…

Shopfloor

Extended range of services: New standards and total transparency with STIWA Shopfloor Software

When it comes to service, STIWA also sets the highest standards. Previously optional services are now included as standard in the service package.

Shopfloor

STIWA at the all about automation in Friedrichshafen

STIWA Software will again be exhibiting at this year's all about automation in Friedrichshafen, Germany, from the 5th to the 6th of March. With our…

Shopfloor

From NOK to OK: STIWA optimizes rework

Due to the targeted provision of data, processes can be stabilized in the long term.

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