Shopfloor Connect: Seamless Machine Connectivity

The powerful data acquisition layer enables flexible machine connectivity and seamless IIoT integration, serving as the standardized interface between your shop floor hardware and IT systems.

Bridge the Gap, Connect Your Systems, Empower Your Decisions!

Stop struggling with disconnected systems. Bridge the gap between your machines, devices, and IT systems and get real-time insights, reducing standstills and resources, while enabling smarter decisions all in one centralized platform.

By standardizing data from diverse sources, such as machines, sensors, process devices, ERP, MES, CAQ, and many more, CONNECT provides real-time insights into your production processes. This is the backbone of the STIWA ecosystem, ensuring that data from machines and systems is collected, processed, and made accessible for other tools for CONTROL and OPTIMIZE.

The Importance of Connected Systems in Industrial IoT

Industrial IoT Interfaces and Protocols

Manufacturing automation pyramid showing PLCs, HMI, SCADA, MES, MOM, and ERP systems connected across all production levels.

Machines and PLCs:

PLC controllers (Siemens or Beckhoff), robots (ABB, KUKA, etc.), welding stations, screw-driving systems (Bosch, Desoutter, etc.), and other process devices such as KISTLER. Structured data acquisition from devices along the production line.

Protocols and Standards:

OPC-UA, REST API, Siemens ProfiNet, Beckhoff TwinCAT ADS, ProfiBus, MQTT, EUROMAP 63 & 77, .NET, and many more.

Software Systems:

MES and ERP systems (SAP, MPDV, Industrie Informatik), or quality management tools (CAQ, Q-DAS), and many more.

Data Sources:

Databases, cloud storage, interfaces, and file systems, etc.

Impact of Industrial IoT Connectivity with Shopfloor Connect

Digital manufacturing ecosystem connecting production, logistics, quality, and monitoring through centralized shopfloor software.

Reduce PLC Complexity:

Simplify fragmented systems and reduce the load on your controller by shifting logic and decisions to standard software. Connect process devices directly to your IT systems to reduce complexity in your PLC.

Seamless M2M Communication:

Global connectivity between machines to share data effortlessly, reduce hardware costs, enable inter-process checks, ultimately breaking down data silos, and support smooth cross-location operations.

Flexible System Integration:

Integrate systems such as process devices, CSV files, or similar storage media for real-time data exchange, efficient workflow management, and optimized production processes.

Comprehensive Data Collection (MDA/PDA/QDA):

Machine, operating, and quality data collection for real-time monitoring and analysis. Ensure process reliability with consistent and accurate data capture while reducing manual effort through automated data logging.

Brown-field and green-field connections:

Seamless integration into both existing (brown-field) and new (green-field) production environments. Use flexible connectors to connect older machines without native IT interfaces and modern IoT technologies for highly networked new systems. Enable the gradual digitalization of your production without high investment costs or complex conversions.

Why Shopfloor Connect?

We know what it’s like to face the challenges of disconnected IT and OT systems, including inefficiencies, rising costs, and quality issues that can impact profitability. But with seamless integration into your existing infrastructure, you can unify machines, systems, and processes on a single digital platform. Stay ahead of the competition with improved compliance, greater agility, and enhanced innovation.

Focus
Establishing robust & standardized data connections between various production systems and equipment forms the basis for all further processes.
Function
CONNECT deals with the technical aspects of data acquisition and integration, ensuring that data from diverse sources is collected and processed effectively.
Action to Speed
CONNECT is implemented to establish the necessary data infrastructure, serving as the foundational layer for data collection and integration.