Manufacturing
Struggling with Inefficiencies and Disconnected Systems?
Unlock the potential of your production with real-time insights, automated data collection, and seamless integration into your existing IT systems. Streamline operations and reduce standstills with standardized KPIs and intelligent tools that empower smarter, faster decision-making—helping you drive profitability and achieve greater operational efficiency.
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40%
Higher OK Output
30%
Lower Reject Rate
40%
Faster Production Ramp-Up
Increase Productivity and OEE
Improved Efficiency
Faster ramp-up, reduced maintenance.
Cyber Security
Secure machine communication.
Without a clear system, chaos prevails in production, leading to inefficiencies and stress.
Real-time data insights reduce reliance on manual troubleshooting, minimizing effort and supporting all levels of expertise—resulting in smooth operations, smarter decisions, and consistent output.
CONNECT: Achieve Seamless Communication
With standardized interfaces, ensure bidirectional communication between your systems. How much longer can you afford to let inefficiencies hold you back?
MONITOR: Keep an Eye on What Matters
Stay informed with real-time insights into your production processes. Are you fully aware of what's happening on your shopfloor?
OPTIMIZE: Reduce Losses, Improve Precision
Quickly identify and address losses, deviations, and production fluctuations. How fast can you respond to production challenges with your current tools?
CONTROL: The Only HMI You Need
Take full command of your machine and production lines with a single, centralized user interface. Is your production ready for complete control?
Production delays, machine breakdowns, and overwhelming data make it hard to find the root cause.
We understand this frustration—because we’ve faced it too. That’s why we’ve developed tools to eliminate the guesswork. With real-time insights, you can take control of your production, resolve issues faster, and make confident, data-driven decisions that drive real results.
Our customers no longer deal with:
performance inefficiencies, data visibility challenges, or the lack of actionable data, enabling smoother operations and better outcomes.
Incredible interest at the first STIWA Open Days last weekend: More than 4,500 visitors came to the production site in Gampern to learn about the latest high-tech machines and innovations from STIWA.
STIWA Holding GmbH Managing Director Peter Sticht, STIWA Automation Managing Director Michael Fuchshuber and STIWA Advanced Products Managing Director Josef Brandmayr were impressed by the enormous interest shown by such a large number of visitors. "We would like to express our sincere thanks to the numerous visitors: the fact that they all accepted our invitation to take a close look at STIWA high-tech is a special honor for us and proof that STIWA, as a family-owned company, is strongly rooted in the entire region," said the three managing directors in unison. Many employees also took the opportunity to show their families, friends and acquaintances their workplace at close quarters during a tour of the entire production plant. In addition, it was the ideal opportunity for the numerous visitors to obtain comprehensive information about the diverse jobs of the future at STIWA.
50 years of success story
A special highlight was the permanent exhibition "50 Years of STIWA Success Story", which was set up for this event: Here, visitors were able to learn about the past five successful decades of the company and examine numerous machines and many exhibits from the early days of the company's history. Company founder Walter Sticht played a leading role in the organization and, together with his wife Herta, personally guided the numerous visitors through the exhibition with one or two anecdotes.
Consistent course for the future
"The Open Days were an ideal opportunity for us to present the STIWA Group with its technological diversity to a large audience. And to show that with our approach "think globally, act locally" we have the right answer in the currently very challenging times. Especially the recent past - keyword Ukraine war, interrupted supply chains, massively increased raw material and energy prices - has shown that globalization has to be rethought. It is becoming increasingly important again to produce "in the markets for the markets," according to Brandmayr and Fuchshuber. With new, innovative technologies, not only can significant cost savings be achieved, but with its automation and production excellence as well as regional orientation, STIWA also has the right answers for the future. The company will continue to follow this path consistently in the future.
3
MVP & PoC
Drive your transformation journey with MVP/PoC solutions: test ideas, refine approaches, gain quick wins, and maximize your ROI.
4
Rollout
Scale your validated solution with STIWA, ensuring a global rollout and impactful digital shopfloor transformation.
Partnering for Success
What Sets STIWA Software Apart?
Developed by manufacturers with decades of hands-on production experience, this adaptable and scalable software delivers transparency, reduces costs, and supports global standardization—all while maintaining high product quality. Built by experts who truly understand your industry challenges, ensuring it adapts to your needs at any stage.
STIWA Shopfloor Software goes beyond traditional MES solutions by working directly at the machine and control level. It can read PLC data in real time without requiring middleware. This deep integration ensures high-quality data acquisition without delays, making it ideal for analysis and optimization.
Advantage: Customers get a detailed and real-time data foundation, enabling precise production control, error analysis, and process improvements.
STIWA doesn't just focus on visualizing production data; it leverages Artificial Intelligence (AI) and Machine Learning to provide deep insights. The software automatically detects anomalies, bottlenecks, and optimization opportunities, offering actionable recommendations.
Example: AI can predict machine failures, reduce rework defect rates by up to 30%, and adaptively optimize processes.
Advantage: Customers can increase productivity, minimize downtime, and reduce costs through data-driven optimization.
The software is highly flexible and can be integrated into existing production lines (Brown-Field) as well as new, highly connected manufacturing setups (Green-Field). Its modular architecture allows seamless connection to ERP, MES, CAQ, or machine control systems.
Example: Older machines without modern IT interfaces can be integrated via retrofit solutions or IoT adapters, while highly automated systems communicate natively with the software.
Advantage: Companies can digitize step by step without large investments in new machinery while benefiting from modern analysis and optimization tools.
STIWA Shopfloor Software is modular in design, allowing it to adapt to different company sizes and requirements—from single machines to complex, globally connected production networks. Companies can start with selected modules and gradually expand the solution without the need to replace the entire system.
Example: A customer can initially implement real-time monitoring and later add AI-driven optimization or predictive maintenance without requiring a system overhaul.
Advantage: The software grows with business needs, ensuring investment security and keeping companies technologically up to date with continuous advancements.
Current News / Events
Manufacturing
Full house and great atmosphere at the STIWA Open Days in Gampern
Incredible interest at the first STIWA Open Days last weekend: More than 4,500 visitors came to the production site in Gampern to learn about the latest high-tech machines and innovations from STIWA.
STIWA Holding GmbH Managing Director Peter Sticht, STIWA Automation Managing Director Michael Fuchshuber and STIWA Advanced Products Managing Director Josef Brandmayr were impressed by the enormous interest shown by such a large number of visitors. "We would like to express our sincere thanks to the numerous visitors: the fact that they all accepted our invitation to take a close look at STIWA high-tech is a special honor for us and proof that STIWA, as a family-owned company, is strongly rooted in the entire region," said the three managing directors in unison. Many employees also took the opportunity to show their families, friends and acquaintances their workplace at close quarters during a tour of the entire production plant. In addition, it was the ideal opportunity for the numerous visitors to obtain comprehensive information about the diverse jobs of the future at STIWA.
50 years of success story
A special highlight was the permanent exhibition "50 Years of STIWA Success Story", which was set up for this event: Here, visitors were able to learn about the past five successful decades of the company and examine numerous machines and many exhibits from the early days of the company's history. Company founder Walter Sticht played a leading role in the organization and, together with his wife Herta, personally guided the numerous visitors through the exhibition with one or two anecdotes.
Consistent course for the future
"The Open Days were an ideal opportunity for us to present the STIWA Group with its technological diversity to a large audience. And to show that with our approach "think globally, act locally" we have the right answer in the currently very challenging times. Especially the recent past - keyword Ukraine war, interrupted supply chains, massively increased raw material and energy prices - has shown that globalization has to be rethought. It is becoming increasingly important again to produce "in the markets for the markets," according to Brandmayr and Fuchshuber. With new, innovative technologies, not only can significant cost savings be achieved, but with its automation and production excellence as well as regional orientation, STIWA also has the right answers for the future. The company will continue to follow this path consistently in the future.